INTEGREX i-500S

Product: Integrex

INTEGREX i-500 shown

The latest version of Mazak’s flagship INTEGREX i-series range. It is equipped with additional bed length for machining long complex workpieces, with the benefit of reduced interference between the turning and milling heads.

  • The INTEGREX i-500S is the largest member of the "INTEGREX i" series with the maximum machining capacity of φ 700mm.  It is equipped with a high output, high torque main spindle and the newly developed compact milling spindle head which is smaller than comparable machines to provide a larger machining area.
  • Higher accuracy is ensured thanks to all machine units designed with the maximum rigidity and the standard equipment high-precision scale feedback system for the B- and C-Axes.
  • The machine design focus on ergonomics provides exceptional ease of operation and maintenance with features such as convenient tool magazine access at the front of the machine and the wide and low front door opening for excellent accessibility to the machining area.
  • The wide range of specifications available for the main spindle, second spindle and milling spindle and other machine units make it possible to select the most suitable specifications to meet the production requirements of a wide variety of industries.
  • Main spindle chuck size 10" through-hole chuck / 12", 15", 18" through-hole chuck(Option)

    Second spindle chuck size 10" through-hole chuck / 12",15" through-hole chuck(Option)
  • Available factory automation equipment such as a high-speed gantry robot which can be located at either the left or right side of the machine and floor mounted articulated robots can be used for unmanned operation.

Machine Specifications

1500 mm Bed (Universal) Values
CAPACITY Chuck size main spindle 10 "
Maximum machining diameter 700 mm
Bar work capability main spindle (dependent on chuck system) 77 mm
Bar work capability secondary spindle 77 mm
MAIN SPINDLE Rotating speed maximum 4,000 min-¹
Motor output (40% ED rating) 30.0 kW
SECONDARY SPINDLE Rotating speed maximum 4,000 min-¹
Motor output (40% ED rating) 30.0 kW
MILLING HEAD Milling spindle speed maximum 12,000 min-¹
FEED AXES Movement stroke X 845 mm
Movement stroke Z 1,596 mm
Movement stroke Y 430 mm
Movement stroke B 240° (-30° ~ 210°)
AUTO TOOL CHANGER & MAGAZINE Tool storage per magazine 36

2500 mm Bed (Universal) Values
CAPACITY Chuck size main spindle 10 "
Maximum machining diameter 700 mm
Bar work capability main spindle (dependent on chuck system) 77 mm
MAIN SPINDLE Rotating speed maximum 4,000 min-¹
Motor output (40% ED rating) 30.0 kW
SECONDARY SPINDLE Rotating speed maximum 4,000 min-¹
Motor output (40% ED rating) 30.0 kW
MILLING HEAD Milling spindle speed maximum 12,000 min-¹
FEED AXES Movement stroke X 845 mm
Movement stroke Z 2,660 mm
Movement stroke Y 430 mm
Movement stroke B 240° (-30° ~ 210°)
Movement stroke X2 2,625 mm
AUTO TOOL CHANGER & MAGAZINE Tool storage per magazine 36

3000 mm Bed (Universal) Values
CAPACITY Chuck size main spindle 10 "
Chuck size secondary spindle 10 "
Maximum machining diameter 700 mm
Bar work capability main spindle (dependent on chuck system) 77 mm
Bar work capability secondary spindle 77 mm
MAIN SPINDLE Rotating speed maximum 4,000 min-¹
Motor output (40% ED rating) 30.0 kW
SECONDARY SPINDLE Rotating speed maximum 4,000 min-¹
Motor output (40% ED rating) 30.0 kW
MILLING HEAD Milling spindle speed maximum 12,000 min-¹
FEED AXES Movement stroke X 845 mm
Movement stroke Z 3,126 mm
Movement stroke Y 430 mm
Movement stroke B 240° (-30° ~ 210°)
AUTO TOOL CHANGER & MAGAZINE Tool storage per magazine 36